Barranca-diamond BX-4 BRICK SAW WITH OR WITHOUT MISTING DUST CONTRO User Manual

MK Diamond Products, Inc.BX-4BRICK SAW WITH OR WITHOUTMISTING DUST CONTROLOWNER’S MANUAL & OPERATING INSTRUCTIONSCAUTION:Read all safety and opera

BX-410 PRODUCT SPECIFICATIONS: The BX-4 is a versatile lightweight, dry, masonry saw. Operated and used according to this manual, the BX-4 will prov

BX-4 11BX-4 11UNPACKING, TRANSPORT and ASSEMBLY9 8 71 2 3 4 5 664 3 2 15MK Diamond Products, Inc.BX-4BRICK SAW WITH MISTING DUST CONTROLOWNER’S MANUAL

BX-412IOFFPUMP SWITCHTRANSPORTThe BX-4 weighs approximately seventy (70) pounds (With the Movable Cutting Table), making transport easy.Due to its lig

BX-4 13 UNPACKING, TRANSPORT & ASSEMBLY2. DIAMOND BLADE INSTALLATION:• Identify Motor Shaft, Retaining Screw (1) and Outer Flange (2).• Hol

BX-414SETUP, ADJUSTMENT & OPERATIONSETUP:VOLTAGE: 115vCYCLE: 50-60HzPHASE: Single PhaseTABLE 3 • Before powering or starting, check for damage

BX-4 15 SETUP, ADJUSTMENT & OPERATIONPRE-START INSPECTION:The pre-start inspection should be performed before beginning any job. • Inspect Bla

BX-416PRE-START INSPECTION:• Inspect Motor Air Filter (1) condition if required, shake or tap to remove excess debris. (See Cleanup Page 23)• Ve

BX-4 17SETUP, ADJUSTMENT & OPERATIONADJUSTMENT AND OPERATION: 1. ADJUSTABLE CUTTING GUIDE INSTALLATION:• Loosen knob (1) by turning counter-cloc

BX-418SETUP, ADJUSTMENT & OPERATION2. STEP CUTS:A Step Cut is performed when a series of small cuts of increasing depth are used to complete a sin

BX-4 19SETUP, ADJUSTMENT & OPERATION3. CHOP CUTTING:• A Chop Cut is performed by cutting completely through an object in one pass.• Chop cut

BX-42 BX-42NOTES

BX-420SETUP, ADJUSTMENT & OPERATION4. CUTTING WITH THE CUTTING HEAD LOCKED DOWN:This method is preferred when cutting small objects.• Set adjusta

BX-4 211 2 3 4 5 65 4 3 2 11426SETUP, ADJUSTMENT & OPERATION5. ANGLE CUTS:• Angle Cuts may be performed using the Step Cut, Chop Cut or the Lo

BX-4225. ANGLE CUTS CONTINUED:• Slowly push the masonry work towards the Blade to begin the cut.• Continue to push the masonry work into the Bl

BX-4 23SETUP, ADJUSTMENT & OPERATION6. CLEANUP:• Pull straight back to remove the Motor Filter Cap (1).• Pull Foam Filter (2) out of the Filter

BX-424MAINTENANCE & TROUBLESHOOTINGMAINTENANCE:1. GENERAL MAINTENANCE:• The following maintenance should be performed following each use. Use

BX-4 25MAINTENANCE & TROUBLESHOOTING3. BLADE DRESSING:Diamond Blades perform best when dressed. Over time and use, diamonds on the outer edge of

BX-426MAINTENANCE & TROUBLESHOOTING4. DIAMOND BLADE CHANGE-OUT:• Remove Retaining Screw (1) and Outer Flange (2): Hold Shaft Wrench (3) s

BX-4 27MAINTENANCE & TROUBLESHOOTING5. MOVABLE CUTTING TABLE WHEEL CHANGE-OUT:NOTE: All four (4) Movable Cutting Table Roller Wheels should be re

BX-4286. PROTECTIVE WOODEN STRIP REPLACEMENT:The protective wooden strip is provided to protect the Movable Cutting Table from damage during operation

BX-4 294. MOTOR-BRUSH REPLACEMENT:• Insert a screwdriver into the Motor Brush Cap. Rotate counter-clockwise and remove the Cap. Repeat on the oth

BX-4 3TABLE OF CONTENTS SAFETY:Safety MessagesElectrical Requirements and Grounding InstructionsSafety Label Locations & SymbolsProduct Specicat

BX-430MAINTENANCE & TROUBLESHOOTINGTROUBLESHOOTING:1. MOTOR STOPS TURNING: Step A: Verify all plugs are fully connected. If connected, proceed

BX-4 312. BLADE WILL NOT CUT PROPERLY: Step A: Check for smoothness or “glazing”. If “glazed,” dress Blade. See Blade Dressing section. If not

BX-432MAINTENANCE & TROUBLESHOOTING3. MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY: Step A: Check that the Guide Rails (1) are clean. If

BX-4 33OPERATION:Pump, tubes, ttings & nozzles are pre-installed & inspected at factory. Set-up cutting with dust suppression system is accom

BX-434MISTING SYSTEM OPERATION, MAINTENANCE & TROUBLESHOOTINGREPLACEMENT OF NOzzLES: Step A: Remove tube cover (1) by loosening 2 screws on bo

BX-4 35Disconnect unit from power supply.CAUTION REPLACEMENT OF PUMP: Step A: Using 4 mm hex key, remove 4 Pump cover Retaining Screws. Step

BX-436NO MIST: Step A: Check Pump Switch & Saw are on. Step B: Remove Nozzle & inspect. Nozzle should be open & free of all debris Step

BX-4 37BRICK SAW ELECTRICAL WIRING DIAGRAM STsungDigitally signed by S TsungDN: CN = S Tsung, C = US, O = MK Diamond Products, OU = EngineeringDat

BX-438ASSEMBLY FINAL (WITHOUT MISTING COMPONENTS) 2928311811910207451514121613191827262523306212223241732

BX-4 39.YTQNOITPIRCSEDREBMUN TRAP.ON METI2PAC DNE ,YSSA13266111EMARF THGIR ,YSSA43266121EMARF TFEL ,YSSA53266131DAEH GNITTUC ,YSSA83266142RAEW ,GNIR57

BX-44 SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injur

BX-440ASSEMBLY, CUTTING HEAD244510131371426251112623891522211617182019614282277

PART LIST, ASSEMBLY, CUTTING HEAD (P# 166238).YTQNOITPIRCSEDREBMUN TRAP.ON METI1MRA37646111ELDNAH ,YSSA73266122MRA ,GNIHSUB47646132EBUT ,PMALC89646142

BX-442PARTS & LIST <CON’T>ASSY, VERTICAL SUPPORT, RIGHT.YTQNOITPIRCSEDREBMUN TRAP.ON METI1166227 SUPPORT, RIGHT VERTICAL12164788 SCREW, SOC

BX-4 43.YTQNOITPIRCSEDREBMUN TRAP.ON METI1THGIR ,EMARF84646111TROPPUS LIAR ,ETALP22746127LIAR ,FFODNATS15646131LEETS ,LIAR05646147mm02x5M ,PAC DH COS

BX-444ASSEMBLY TABLE, TABLE LOCK & PART LIST.YTQNOITPIRCSEDREBMUN TRAP.ON METI1KCOL ELBAT ,GNIRPS44646111mm5 ,LEETS ,LLAB34646121ELBAT ,KCOL246461

BX-4 45ASSEMBLY MISTING SYSTEM & PART LISTMODULE, MISTING(P#166240).YTQNOITPIRCSEDREBMUN TRAP.ON METI1EBUT CITSALP ,REVOC30746111"55.3x61/3x4

BX-446 ASSEMBLY MISTING SYSTEM WATER TANK & PART LIST.YTQNOITPIRCSEDREBMUN TRAP.ON METI1GNITSIM ,ELUDOM0426611191x542.x8/3 ,ENAHTERUYLOP ,GNIBUT80

BX-4 47THEORYTHEORY OF DIAMOND BLADESDiamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at t

BX-448ACCESSORIES, ORDERING & RETURN INFORMATIONACCESSORIES:ITEM NUMBER DESCRIPTION1.2.3.4.5.6.7.8.15795715794423127613309015642715772915261016277

BX-4 49ACCESSORIES, ORDERING & RETURN INFORMATIONORDERING INFORMATION:You may order MK Diamond products through your local MK Diamond distributor

BX-4 5USE THE PROPER EXTENSION CORD.If using an extension cord make sure it is in good condition rst. When using an extension cord, be sure to use o

CALIFORNIA PROPOSITION 65 MESSAGE: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals

BX-46 SAFETYHazard Symbols:ELECTRICAL SHOCK! ACCIDENTAL STARTS!ROTATING OR MOVING PARTS!Sawing and drilling generates dust. Excessive airborne part

BX-4 7BX-4 7ELECTRICAL REQUIREMENTS & GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical s

BX-48 ELECTRICAL REQUIREMENTS & GROUNDING INSTRUCTIONSWARNINGTo avoid the possibly of the appliance plug or receptacle getting wet, position the

BX-4 9BX-4 9SAFETY LABEL LOCATIONS & SYMBOLS Safety labels are located according to gure below. The labels contain important safety information.